Cooling Tower Spare Parts

Spare Parts and Instruments


SPARE PARTS


Fan & Assembly

Fan & Assembly

Key Features:


  • Fan Diameter: 600 mm to 10973 mm (2 Feet to 36 Feet)
  • No. of Blades : 3 to 12
  • Air Flow : 5 to 700 m3/sec
  • Pressure : 40 to 1600 Pa
  • Speed : 75 to 3000 RPM
  • Power Rating :1 to 1000 kW
  • Operating Temperature: - 20o C to +120o C

GTPL provides fan and fan assembly materials of following standard Material of Construction :
FAN BLADES :

Fan Blades
  • Best Aerodynamic profile for uniform flow rate across the entire blade
  • Maximum efficiency with low drag
  • Fiber Glass Reinforced Plastic Material using Polyester or Epoxy resins: UV Protected
  • Statically and dynamically balanced
HUB PLATE :

Hub Plate
  • Corrosion Resistant Hot Dipped Galvanized Mild Steel
  • Designed specially for Cooling Tower application environment
  • Dynamically Balanced
  • Easy to install
  • Easy Handling
BLADE HOLDING BLOCKS :

Blade Holding Blocks
  • Cast Aluminum Alloy
  • Grade LM – 6 or Cast Iron Grade FG 200
  • Secure Fastening
SEAL DISK :

Seal Dsik
  • Fiber Glass Reinforced Plastic
  • Single piece in FRP:UV protected
  • Statically Balanced
FASTENERS :

Fasteners
  • SS – 304 and SS-316 for moist environment of cooling tower
  • Non Corroding
  • Ease of removal during maintenance
CENTER BUSH :

Center Bush
  • Cash Iron Grade FG 200 and FG 210
  • Designed for cooling tower fan assembly
FAN STACK :

Fan Stack
  • MOC: FRP or Concrete
  • Designed for cooling tower fan assembly
  • Stops Recirculation

Gear Box - Drive Shaft - Electric Motor

 
GEAR BOX:

Fan Stack
  • Type: Bevel Helical specially designed for cooling tower application
  • MOC: High Quality case hardened Steel
  • No. of Reduction: Single and Double
  • Mechanical ratings: upto 200 KW
  • Size : 140 to 355 mm
  • Ratio : 1.22 to 15.4:1
DRIVE SHAFT :

Fan Stack
  • MOC: SS 304 / MSHDG/
  • Length: 1 – 4.2 m
  • Span : Single or Double
  • Expected Life: 20 years
  • MOC: Carbon Fiber
  • Length: Single span upto 8 m
  • Span: Normally single span for cooling tower application
  • Expected life: more than 20 years
ELECTRIC MOTOR :

Fan Stack
  • A.C. Motor
  • Squirrel  cage
  • Single  speed
  • Applicable  Standard  IS  325
  • Insulation class  F 
  • IP Protection as specified (IP 55, 65)
 

Cooling Tower Internal

 
FILL FILMS :
Fill Films

Key Features:


  • High Thermal Efficiency
  • MOC – PVC
  • Suitable for clear water having TSS < 50ppm.
  • Less space
  • Low pumping power
  • Can resist temperature up to 55°C
  • Needs very high maintenance.
OPTI GRID :

Opti Grid
  • Easy to Install, manufactured in standard 3'x 31/2'modules
  • Low maintenance and Durable
  • User Friendly as grid hangers, spacer tubes, washers and barrel nuts are preassembled prior to installation
  • No clogging, Self cleaning
  • Ideal for turbid water and dusty atmosphere, sea water, refinery, sugar, steel, food processing
  • Can withstand temperature up to 75°C
  • Lighter Weight
  • More Heat Exchange per sq ft surface area
  • Economical
V BAR :

V Bar
  • MOC: High quality Extruded PVC
  • Extremely rigid and durable, the V bar is specifically designed to optimize tower performance and efficiency
  • Lighter Weight
  • Efficient Distribution
  • More Heat Exchange per sqft surface area
  • Economical
  • Durable
  • User Friendly
DRIFT ELIMINATOR:

  • PVC Wave type Drift eliminators to prevent carry over of water droplets by air stream
  • Supported on MSHDG structure
  • Light weight and can be easily removed
  • Self fitted type and can be easily cleaned and maintained
  • Efficiency: more than 99.95%.
SPRAY NOZZLE:

Introduction :


  • The CD-100 Optimized Nozzel is designed to maximize the contact of water with the heat transfer media.
  • The spray is uniformly distributed to reduce water shedding on the adjacent walls present and optimized the surface to volume ratio thus assuring maximum heat transfer with the medium.

     
SPACER :

Spacer
  • Made of Styrene Butadiene Rubber, is the key component which prevents water dripping between pipe and sprayer
ADAPTOR :

Adapter
  • Made of polypropylene, can be strap wounded or riveted to the pipe. Its high grip threads prevents spray from falling off
NOZZLE :

Nozzle
  • Mode of polypropylene, is a unique part with two orifice diameter in single piece, available in diameter range of 22-24 mm; 26-38 mm; 30-32 mm
SPRAYER BODY :

Sprayer Body
  • Made of polypropylene glass filled, serves as perfect flow guide to the inlet water and controls sprayed profile
DEFLECTOR :

Deflector
  • Made of polypropylene glass filled, is designed to handle continuous blows of flowing water and serves as flow deflector to the sprayed water
WIRE MESH :

Key Features:


  • Can be used for placing different “V Bar” type of fills in Cooling Tower
  • MOC: SS 304 (Normal Application)
  • SS 316 (Corrosive environment)
SPIDER :

Spider

Key Features:


  • Used for anchoring PolyPropylene Grid
  • MOC: PolyPropylene
  • Quick fitiing with the fill
PVC PIPES :
PVC Pipes

Key Features:


  • MOC: PVC
  • High capacity
  • High Endurance
  • Can sustain pressure upto 4kgf/cm2 as per IS:4985 (2000)
END CAP :

Opti Grid
  • MOC: PVC
PVC COUPLER :

Opti Grid
  • MOC: PVC
SHAFT GUARD:

Shaft Guard

Key Features:


  • Material : MSHDG
 

Structural Components

 
FRP LADDER:

FRP Ladder
  • Ladders can be tailored as per the specifications of the client
  • Light weight (one individual can easily carry the ladder)
  • Fitted with non-skid rubber shoe to ensure good grip
  • Corrosion Resistant (all surfaces are coated with resin)
  • High strength to weight ratio
  • High thermal and electrical insulation
  • Easy to install
MSHDG LADDER :

Shaft Guard
  • Fabricated and Hot Dip galvanized as per IS and ASTM standards as per client’s Specs
  • Corrosion resistant
  • Strong and Long life
  • Suitable for Concrete cooling Tower
FRP HANDRAIL :

FRP Handrail
  • Mild steel Hot dipped Galvanized handrail
  • Tested as per toughest of ASTM and Indian standards
  • Corrosion Resistant (all surfaces are coated with resin)
  • High strength to weight ratio
  • High thermal and electrical insulation
  • Easy to install
MSHDG HANDRAIL :

Shaft Guard
  • Fabricated as per clients specification
  • Corrosion Resistant
  • Long life
  • Suitable for Concrete cooling Tower
FRP ANTI-SKID STAIRCASE:

FRP Anti Skid Staircase
  • Corrosion Resistant (all surfaces are coated with resin)
  • High strength to weight ratio
  • High thermal and electrical insulation
  • Easy to install
  • Anti-Slip
  • Weather proof
  • Fire Retardant
  • Maintenance Free
  • Non-Skid surface
ACCESS HATCH:

FRP Anti Skid Staircase
  • MOC: MSHDG
  • Fabricated as per Client Specifications
  • Corrosion Resistant
  • Suitable for Cooling tower application
FRP WIND WALLS:

FRP Anti Skid Staircase
  • MOC: FRP Profile sheet
  • Flexibility in Size and Thickness
  • Custom made sheets in various sizes, thicknesses and designs as per clients requirements
  • Durability : Toughness and flexibility
  • Weather Resistant: Waterproof, termite proof and acid proof
  • Color and design: As per Clients specifications, fades after years of use
  • Fire Retardant
  • Unbreakable: Crash proof and unbreakable
  • Light in weight
  • High thermal and electrical insulation
  • Good dimension stability even at high temperatures
  • Provisions for fitting and fixtures
FRP STRUCTURAL MEMBERS:

FRP Structural Member
  • MOC: FRP Profile sheet
  • Flexibility in Size and Thickness
  • Custom made sheets in various sizes, thicknesses and designs as per clients requirements
  • Durability : Toughness and flexibility
  • Weather Resistant: Waterproof, termite proof and acid proof
  • Color and design: As per Clients specifications, fades after years of use
  • Fire Retardant
  • Unbreakable: Crash proof and unbreakable
  • Light in weight
  • High thermal and electrical insulation
  • Good dimension stability even at high temperatures
  • Provisions for fitting and fixtures
LIGHTING POLES:

Lighting Poles
  • MOC: FRP, MSHDG
  • Earthing System
  • Lightening Protection System
 
 


INSTRUMENTS


Flow Measurement

 
Orifice Assembly

Orifice Assembly:


  • Orifice Flange
    • Material : As per piping class
    • Flange Type : Weld neck RF 300#
  • Orifice Plate
    • Type : Square edge concentric
  • Sizing as per ISO 5167

    
 

Rota Meters

 
Rota MetersRota Meter

Key Features:


  • Sulphuric Acid application or for small line size water application with chlorine
  • Sizing as per fluid properties
  • Material of Construction: metal/glass tube
 

Pressure Measurement

 
Pressure Measurement

Pressure Gauge:


  • Sensing Element: Bourdon tube
  • Range: As per specs

Pressure Transmitter:


  • Output: 4-20 mA signal 2 wire Loop powered 4-20 mA
 

Level Measurement

 
Lighting Poles

MAGNETIC LEVEL GAUGE


  • Tank Application
  • Material of Construction:
    • Chamber SS 304
    • Float SS 316
LEVEL SWITCH (TOP MOUNTED / SIDE MOUNTED) :

side mounted level switchtop mounted level switch
  • Material of Construction: Float SS304/316
  • External Chamber: CS/SS 304/PP
  • Switch Contact Rating: As per client requirement
ULTRA SONIC LEVEL SENSOR :

Ultrasonic level sensor
  • Used for Sump Water Level / Sulphuric Acid Tank
  • 2—wire loop powered, 4-20 mA HART/FF type
RADAR TYPE LEVEL TRANSMITTER :

Radar Type Level Transmitter
  • Used for Sump Water Level / Sulphuric Acid Tank
  • 2—wire loop powered, 4-20 mA HART/FF type
 

Temperature Measurement

 
RTDthermowell

Temperature Element


(RTD: Resistance Temperature Detectors (RTDs))
  • 3 wire/4 wire RTD
  • Type: PT-100
  • Transmitter: 2—wire loop powered, 4-20 mA HART/FF type with burn out protection

Temperature Gauge


  • Biometallic, every angle adjustablt
  • Gas filled type with capillary (SS 304)

 

Gas Detection

 
ph Measurement

Hydrocarbon Gas Detector


  • Infrared combustible gas detector
  • Fixed monitoring of flammable hydrocarbon gases from 0 to 100% Lower Explosive Level (LEL).
  • Standard device outputs-3 wire 4 to 20 mA signal with/without display

H2S Gas Detector


  • Sensor Type: Metal Oxide Semiconductor (MOS)
  • Enclosure Housing: Die Cast Aluminium IP 65
  • Range: 0-100 ppm
  • Sensor Enclosure: SS 316
  • Output: 2 Wire 4-20 mA signal with/without display

Chlorine Gas Detector


  • Electrochemical type
  • Range: 0-10 ppm
  • Output: 4-20 mA with relay output
  • Power Supply: 230/110 V AC
  • Calibration Kit
 

pH Measurement

 
ph Measurement

Key Features:


  • pH Transmitter
  • Dual High Impedance input
  • Dual Amplifier Design
  • Output: 2 wire 4-20 mA HART/FF
 

Vibration Detection

 
Lighting Poles

Key Features:


  • Vibration switch
  • Type: Mechanical/Piezoelectric accelerometer
  • Housing: Die Cast Aluminium/SS
  • Contact Rating: As per Client Requirement
 

Vibration Transmitter

 
Vibration Transmitter

Key Features:


  • Vibration sensor and vibration transmitter in a single package
  • Output: 4-20 mA signal 2 wire Loop powered 4-20 mA proportional to velocity
  • Real time on-line monitoring of Machine Vibration/Pumps/Fans etc.
 

Vibration Monitoring System

 
Vibration Monitoring System

Key Features:


  • Sensors: Proximity probe accelerometer transducer
  • Directions: Radial, Axial thrust position for fault prediction, Eccentricity, Vibration amplitude, phase reference for monitoring and diagnostic purposes
  • Compliant: API 670
  • Monitoring System:
    • Fully digital
    • Triple Redundant Channels and Redundancy for relays, power supply inputs communication
    • Modbus Communication port
    • Programmable 16 channel relay module


     Vibration Monitoring system model
 

Dosing Monitoring Chemicals

 
Dosing Monitoring System

Key Features:


  • Biocides
  • Polymeric Dispersants and scale inhibitors
  • Sulphuric Acid
  • Chlorine gas
  • Corrosion inhibitor
  • Surfactants
 


ELECTRICAL


Electrical System

 
MOTOR SPARES :

Lighting Poles
  • Bearing Set-(DE) & (NDE)
  • Terminal Plate
  • Cooling Fan


ILLUMINATION SYSTEM :

A.Lighting Poles
  • MOC: FRP, MSHDG
  • Pole Height/Incline Type: As per Requirement
B.Lighting Fixtures with Lamps & Junction Box

C.Power Recepticles: Single Phase and Three Phase

EARTHING SYSTEM & LIGHTENING PROTECTION SYSTEM :

  • Above Ground and Below Ground Earthing
  • Air Terminal and Test Link for Lightening Protection System

LOCAL PUSH BUTTON STATION :

coming soon.